We help companies and machine builders to increase the efficiency of compressed air use, saving money and improving production
Who is this project for?
Do you use Compressed Air Machines?
If you are an End User...
How much does misinformation cost in energy waste?
Today in Europe’s industries, electricity consumption is estimated at around 1,013 TWh/year, 20% of this expenditure is for compressed air production.
However, 30% of the compressed air produced is dispersed in losses.
Basically 9 billion euros are spent in Europe every year for nothing.
This means that only by eliminating the losses related to compressed air in your network, you take home 6% of the electricity bill.
Leakage remediation, however, is only part of what you can do. There are several technologies at your disposal, some of them with a very high degree of innovation. To know which of these technologies you can use, you must first make a diagnosis.
This analysis will allow you to make decisions whose consequences could be:
To understand your situation and adopt the most effective strategies, we start with a series of questions:
Following consumption analysis and leakage remediation it is possible to gradually choose where and how to optimize compressed air consumption using the most suitable technologies.
Do you build compressed air machines?
If you are a Machine Builder...
The machines that are required by the industry today can be much more straemlined and efficient thanks to a correct and advanced integration of pneumatic components.
Today the trend of machine designers is to rely on standard pneumatic solutions able to guarantee the required mechanical movements, without knowing that more effective and in some cases even cheaper cylinders can be used.
How to calculate the energy consumption of the cylinder drive and why is it important?
To understand how to reduce energy consumption in the compressed air industry it is necessary to understand the principle of compressed air work. Thermodynamic principles are necessary to determine the energy consumption and, therefore, the energy saving potential of pneumatic drives.
Here’s how to optimize your machinery:
Use the free online tool to calculate your potential savings.
Select the parameters of your system, the life cycle and cost calculation to get an assessment of the various energy saving indicators applied to your company.
4.0 INDUSTRY services have the principle of reducing compressed air consumption and increasing the use of the components involved.
Companies are constantly looking for innovative products. With the Industry 4.0 project, Cypag wants to help you optimize the compressed air carrier and to design machines that consume less, equipped with control systems that warn the operator when malfunctions occur.
We perform, in a very short time, a real pneumatic audit of a machinery or of an entire production line, to identify sources and components that cause energy waste. We track down the best opportunities for performance improvement and empower them to achieve measurable, fast and sustainable results.
The products and services are predisposed to the Modbus cloud model (communication protocol widely used in the industrial sector). This allows us to diagnose in advance any critical issues and failures (economic, environmental and safety) by monitoring significant parameters, measured and profiled according to appropriate mathematical models. We wisely save these data to be able to implement preventive actions.
Our involvement from the strategic phase will contribute to redesigning the processes according to a new logic. We can now rethink resources effectively, eliminating unnecessary maintenance activities and improving overall production efficiency. We make sure that the skills we leave behind are as valuable as the productivity improvements we help create.
5 steps to improve your business
The Most Innovative Products On The Market
Cy4.0 SMART CONTROLLER
What Customers say...
Find out how Cypag can save you up to 30%
Click on this button and leave your details to receive a free consultation in order to:
- Reduce the waste of compressed air
- Take advantage of unique and innovative products still little known in the pneumatic market
- Obtain professional maintenance by specialized figures in the pneumatic field
- Remotely monitor the operation of the machine, monitor its data and know in advance any anomalies