PneuSaving

We help companies and machine builders to increase the efficiency of compressed air use, saving money and improving production

Who is this project for?

  • Companies equipped with a compressor room for the operation of production machines
  • To machine builders with pneumatic systems that aim to differentiate themselves by offering innovative products to their customers

If you are an End User...

How much does misinformation cost in energy waste?

Today in Europe’s industries, electricity consumption is estimated at around 1,013 TWh/year, 20% of this expenditure is for compressed air production. 

However, 30% of the compressed air produced is dispersed in losses.

Basically 9 billion euros are spent in Europe every year for nothing.

This means that only by eliminating the losses related to compressed air in your network, you take home 6% of the electricity bill.

Leakage remediation, however, is only part of what you can do. There are several technologies at your disposal, some of them with a very high degree of innovation. To know which of these technologies you can use, you must first make a diagnosis.

This analysis will allow you to make decisions whose consequences could be:

  • Significantly increase your production rate
  • Save money on your electricity bill every month
  • Decrease the environmental impact of your company
  • Know what is about to break, what needs maintenance and what needs to be replaced to avoid downtime
  • Monitor and analyze your consumption ... from the beach.

Analysis

To understand your situation and adopt the most effective strategies, we start with a series of questions:

  • How much compressed air is produced in the compressor room? Alternatively how much is purchased?
  • How much does compressed air cost?
  • How is it used?
  • How much of the produced or purchased air is dispersed in losses?

It is essential to define the amount of compressed air produced

per unit of piece, to determinate the cost expressed in euro/pcs or the annual cost of the compressed air carrier.

Optimization

Following consumption analysis and leakage remediation it is possible to gradually choose where and how to optimize compressed air consumption using the most suitable technologies.

Compressed Air Flow Optimization

Replacing the function performed by compressed air with other solutions

CY.PAG. FREE GUIDES

The Guide to
The Pneumatic Innovation

What you absolutely need to know to save money and increase the performance of your machines thanks to the most innovative technologies to increase the efficiency of the energy carrier compressed air.

For over 25 years, we have specialized in the pneumatic cylinders’ production.

Take advantage of our investments to Leverage your Company.

guida ip

PnauSavings' services have the principle of reducing compressed air consumption and increasing the use of the components involved.

Companies are constantly looking for innovative products. With the PneuSaving project, Cypag wants to help you optimize the compressed air carrier and to design machines that consume less, equipped with control systems that warn the operator when malfunctions occur.

Energy Efficiency

We perform, in a very short time, a real pneumatic audit of a machinery or of an entire production line, to identify sources and components that cause energy waste. We track down the best opportunities for performance improvement and empower them to achieve measurable, fast and sustainable results.

Predictive Maintenance

The products and services are predisposed to the Modbus cloud model (communication protocol widely used in the industrial sector). This allows us to diagnose in advance any critical issues and failures (economic, environmental and safety) by monitoring significant parameters, measured and profiled according to appropriate mathematical models. We wisely save these data to be able to implement preventive actions.

Engineering Support

Our involvement from the strategic phase will contribute to redesigning the processes according to a new logic. We can now rethink resources effectively, eliminating unnecessary maintenance activities and improving overall production efficiency. We make sure that the skills we leave behind are as valuable as the productivity improvements we help create.

5 steps to improve your business

SIMULATION AND PNEUMO AUDIT ANALYSIS
We track down the best opportunities for performance improvement and empower them to achieve measurable, fast and sustainable results
POWER INCREASE PERFORMANCE
We reduce costs through an intelligent compressed air management
SAVING
We reduce costs and emissions through an intelligent compressed air management
PREDICTIVE MAINTENANCE
We diagnose in time any critical issues and failures (economic, environmental and safety) by monitoring significant parameters, measured and profiled according to appropriate mathematical models.
ENGINEERING SUPPORT
Our involvement from the strategic phase will help to redesign the processes according to a new logic.

The Most Innovative Products On The Market

PNEUMO AUDIT

After our visit to your company, we will be able to tell you how much we can save you with our products and services.
Top Product

AIRSAVER

Pneumatic Cylinders 4.0. which can generate energy savings of up to 80%. Connected to the cloud, it provides predictive maintenance.

BLOWAIR

Internally designed mechanical devices, capable of achieving up to 90% energy saving compared to traditional pneumatic nozzles

PICKSAVE

Depression control system in pneumatic suction cup drives that can save you up to 90% energy to generate vacuum in the Pick&Place.
Top Product

SHERLOCKAIR

Leakage detection and smart monitoring system for compressed air systems. It is a highly customizable tool on a need-to-know basis.

MICROLEAK

The most innovative, accurate and fastest leakage tester on the market. Suitable for testing any device, especially in awkward situations.

What Customers say...

R. Ingenito
Acelor Mittal
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We needed to do a thorough investigation of the state of compressed air leaks in the AMCLN group's plants. The consulting approach and the expertise gained in the industry led us to choose your products/services. Thanks to this work we have remedied numerous leaks and optimised the collection of information. We have also trained 20 people in the plant in Monza.
A. Quagli
Saint Gobain
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We were fascinated by this innovative proposal. Our attention to the environment and the continuous search for methods to do SAVING pushed us to choose you. I immediately liked it for the freshness and light that came out of the eyes of that boy full of enthusiasm and competence, who presented me with his products. A few days later they came to our workshop, we made a test bench, then we bought a piece and tested it on the system. Amazing!
R. Gotta
Gruppo CLN
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Before we met you we had the problem of determining air leaks from mechanical safety components. I chose you driven by your technical expertise as well as your active collaboration and determination to achieve a solution to the problem. The experience with you has allowed us to identify a solution that could lead in the future to the development of an industrial solution with considerable advantages in terms of production and towards our end customers.
Luca M.
Telco
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We felt the lack of mechanical and pneumatic competence. At Safen we have found a lot of expertise in the sector. Today thanks to Safen We have been able to fill the technical gaps and successfully complete our developments. The product we developed needed profound academic skills and knowledge in the pneumatics field. The relationship of collaboration with Safen has allowed us to fully reach the goal on schedule.
Michele L.
Italian Energy Company
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We had an excessive use of compressed air compared to the real needs, and we were driven by the innovation of the product. Today thanks to you, I have achieved energy efficiency and remote monitoring.
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Find out how Cypag can save you up to 30%

Click on this button and leave your details to receive a free consultation in order to:

  • reduce the waste of compressed air
  • take advantage of unique and innovative products still little known in the pneumatic market
  • obtain professional maintenance by specialized figures in the pneumatic field
  • remotely monitor the operation of the machine, monitor its data and know in advance any anomalies